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Extra info for Diy Foundry - Metal Casting Made Easy

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Cohesiveness: The ability of the sand grains to stick together during the moulding & removal of the pattern. Southern bentonite is clay that is mixed or mulled into the sand so that all the grains are covered with this special sticky clay. A mulling machine is almost mandatory for carrying out this operation. 2. Porous: The ability of the sand to pass steam and or vapors through the sand when the hot metal is poured. 3. Refractoriness: The ability of the sand to withstand the heat of the molten metal during the casting operation.

This project turned out to be quite a challenge! Some lateral thinking had to be done to develop this project. The original cylinder was an unusual shape, which did not lend itself to sand casting very well. As you can see with the patterns mounted on the board, we have used the set up of three. The configuration and layout of the patterns took awhile to sort out. If you study the photo opposite you will notice the core prints at the end of the cylinder, and the feeder or riser’s at the other end and also the in gate a channel.

How much room is left between your crucible & the furnace wall? 5” to 2” between the crucible & the furnace wall; if you don’t have enough room, go find another drum to get this distance. Wheels. If you haunt junk yards like I do, there’s a good chance you will find some old cast iron wheels about 9” or 10” (225 to 250mm) in diameter to use on the furnace to enable it to be moved around. There will be times when you will want to move it out of the road to make room for some other project. It is worth the effort to find and add them to the project.

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Diy Foundry - Metal Casting Made Easy

by Jason

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